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Proportion and Factors of Early Failure of KOYO Bearings
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Improper lubrication
Accounted for 36% of KOYO bearings' early failure causes. The main problems include insufficient lubrication, excessive lubrication, impurities in the lubricant, improper lubrication intervals, and so on.
Pollution
It accounts for 14% of the premature failure of KOYO bearings. The main problems are seal failure, man-made pollution and dirty operating environment.
Fatigue
Accounted for 34% of KOYO bearings' early failure causes.
How to judge whether the bearing can still be used during maintenance and disassembly of KOYO bearing, Eric Bearing Limited summarizes the following points based on the understanding of the use of KOYO bearing:
1. Check a disassembled KOYO bearing. Before it has been cleaned, don't judge whether it can be used again. Treat it as a new one.
2. Don't turn a dirty bearing, you can turn it when cleaning. The cleaning solvent should be a petroleum-based solvent and wipe it on a clean and lint-free cloth or a clean and moisture-free compressed air.
3. Be careful during the cleaning process. The detergent can damage the skin. Try to wear protective gloves and goggles.
4. Check the KOYO bearing. Use a small mirror and a dentist-like probe to check the raceway of the KOYO bearing. When checking the cage and rollers, pay special attention to scratches, imprints, cracks, and color changes to see if there are still images. Mirror-like surface and so on.
5. Toggle the KOYO bearing and listen to its sound. If an undamaged bearing has no scars or other defects, the gap is not too large, and the operation is very stable, then the KOYO bearing can be reinstalled.
6. In order to prevent corrosion, KOYO bearings should be lubricated immediately after cleaning.
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